Thanks HB. Nearly positive, re-checked it several times. Longer bolts in the top hole. Push pins are holding the two pieces together. The bolts closer to the fender are secured to their threads. This has me scratching my head, I thought the gap looked a bit too large, I could see the backside of the black plastic bracket the fog light mount in front of (I don't have fog lights though). I'll take another look at it today.
Elroy--I'm not talking about the bolts that hold the lower cowl in place. I'm thinking about the two front bolts that hold the lower manifold cover in place. By chance, when you first removed them, did you screw them back partially to remember where they came from and forgot to remove them to reinstall that lower cover?
Ken (Hornblower)
Apologies HB, excuse my daftness. Are you then referring to this bolt in the picture? Attachment 20048 I'll double check it but I'm pretty sure its in there. The other side looks pretty good, not nearly the gap, but it was hard to tell as the bike is against the wall on that side and I was only home during my lunch break. I'm thinking I'm going to have to remove the plastic on the left side all the way back to the heat shields and start over. I did notice a gap today between the rear of the manifold/exhaust cover and the front of the heat shield.
Yes, Elroy, those are the bolts I was referring to. After thinking more about it, if those weren't installed right, you'd probably have a different problem than the one you're having. Still, something may not be aligned quite right to have gaps as large as yours. Hope you can find it.
Ken (Hornblower)
I was wondering what affect that would have on my issue if it weren't installed properly. Thanks anyway HB. After noticing the gap between the manifold cover and the heat shield, I'm sure its an alignment problem that starts back there. Guess I'll undress it and see what I find. Big thanks for all your help Ken!